Human Factors Handbook for Process Plant Operations

Here’s a detailed overview of Human Factors Handbook for Process Plant Operations: Improving Process Safety and System Performance:

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Overview & Publishing Details

• Title: Human Factors Handbook for Process Plant Operations: Improving Process Safety and System Performance

• Publisher: Wiley-AIChE, under the auspices of the Center for Chemical Process Safety (CCPS) and the Energy Institute (EI) (Wiley-VCH).

• Publication Date: April 2022 (with some listings indicating April 15, 2022) (Waterstones, qbd.com.au).

• Edition & Format: First edition, hardback, approximately 480 pages (IBS, Waterstones, qbd.com.au).

• ISBNs: ISBN-13: 978-1-119-64047-9; alternate online/eBook ISBN: 978-1-119-64051-6 (WorldCat).

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What the Book Covers

This handbook is built to guide supervisors, managers, and engineers in the process industry to effectively integrate Human Factors principles into plant operations and maintenance. Here’s what it brings to the table:

• Human Factors Foundation
  Definitions and the science behind Human Factors—drawing from psychology, ergonomics, anthropometrics, and physiology. Emphasizes optimizing human reliability, minimizing error, and enhancing system performance and worker wellbeing (atlanticbooks.com).

• Actionable Guidance & Real-World Learning
  Packed with tangible advice and good-practice models for design phases, operations, startups, shutdowns, and maintenance. Built around real-world anecdotes and case studies to illustrate key concepts (atlanticbooks.com).

• Core Topics Explored

  • Job aids: Creation, design, layout, validation, and updating of tools that support human performance (WorldCat).

  • Equipment & Task Design: How poor Human Factors considerations can introduce error traps; guidance on designing failure-resistant equipment interfaces (§9 of book) (WorldCat).

  • Non-technical Skills: Includes competence development, task support, communication, working with contractors, managing change, and building resilience (atlanticbooks.com).

  • Managing Human Error: Insights into recognizing, measuring, and learning from human error through indicators and systematic review (atlanticbooks.com).

  • Importance of Design Phase: Emphasizes that overlooking HF in design can lead to adverse safety outcomes during operations and maintenance (atlanticbooks.com).

• Target Readership
  Ideal for professionals across food, pharmaceutical, chemical, petroleum, and refining sectors who are involved in designing, planning, training, or managing operations, maintenance, or emergency response (atlanticbooks.com).

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Structure & Depth

According to catalog listings, the book includes:

• Glossary, Acronyms, Foreword

• Part 1: Concepts and foundational knowledge (e.g. what is Human Factors, human performance and error, supporting human capabilities such as attention, memory, heuristics) (WorldCat).

• Part 2: Procedures and Job aids—detailed process for choosing, designing, validating, and maintaining job aids (WorldCat).

• Part 3: Equipment—addressing error traps and how poor HF in equipment design can lead to mistakes (WorldCat).

Although further sections (like communications, emergency response, competence management, change management) aren’t broken down in the catalog, earlier summaries confirm these are key focus areas throughout (atlanticbooks.com).

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Why It Matters (and Who It's For)

1. Bridges Theory & Practice: Turns Human Factors theory into tangible practice via examples and case studies.

2. Multi-Stage Application: Addresses safety needs from design through maintenance and emergency response.

3. Cross-Disciplinary Relevance: Valuable for engineers, operators, safety professionals, and training managers in diverse industries.

4. Safety Culture Enhancer: Helps organizations shift toward proactive and human-centered safety practices.

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Quick Reference Summary

Aspect	Details
Title	Human Factors Handbook for Process Plant Operations
Published	April 2022 by Wiley-AIChE / CCPS & EI
Length	~480 pages
ISBN	978-1-119-64047-9 (print); 978-1-119-64051-6 (eBook)
Key Topics	HF fundamentals, job aids, equipment design, error management, non-technical skills, change, indicators
Format	Structured with glossary, case studies, applied guidance
Ideal For	Supervisors, engineers, safety/maintenance managers in chemical, food, pharmaceutical, refineries

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