Friday 26 March 2010

Maintenance of Boiler III

Insulation
  1. Adequate insulation is very improtant. Burning fuel unnecessarily because the insulation isn't maintained is not a wise practice.
  2. Whenever insulation is removed for maintenance or repair, make certain it's put back or replaced. Or, it will waste of energy, it's hazardous because you could be severaly burned.
  3. If the insulation get wet, dry it.
  4. Damaged or compressed insulation should be replaced as part of the annual clean up operation. Where the damage is repeated, take consideration to install better protection of the insulation.
  5. Ruled of thumb -> re-evaluate your insualtion if you can't hold your hand on it.
  6. Don't add insulation at any part of a boiler casing.
  7. The cost to replace the insulation is much low than the energy loss using poor or damage insualtion.

Refractory

  1. Refractory material may exposed to high temperature of a furnace, subject to very caustic or acidic. Some components of fuels produce vanadium, particularly offensive. Breaking off of a layer of the refractory from one quarter to two inches thick, a process call spalling.
  2. Refractory does expand and contract with changes in temperature.
  3. Some of boiler operator repairing every crack that appears, as a result, accelerate the damage.
  4. Rules; any crack that is smaller 2 pensil, where you ca't put a sharpened pencil in up to the yellow paint, sholud be left alone. That expansion cracks will close up as the boiler heats up.
  5. Pluggin larger cracks as much as three quarters of an inch, with hard refractory materials isn't recommended. Use ceramics fibres rated at temperatures as high as 3200 degree F that should used to fill those cracks.
  6. Castable -> is a powder that's mixed with water to form a very dense soupy mixture that can be poured into spaces surrounded by forms.

Packing

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