Showing posts with label POME. Show all posts
Showing posts with label POME. Show all posts

Saturday, 30 August 2025

🌱 Hana and the Lesson from the Effluent


The air at the mill was heavy with steam and the earthy scent of the effluent ponds.

Visitors often turned away when they saw the dark water of Palm Oil Mill Effluent (POME), dismissing it as dirty waste.

But Hana, standing by the edge of the pond with her engineers, saw something more.
"Leadership," she said softly, "is about how we handle what others call waste."


🌊 The Challenge of POME

Every tonne of Fresh Fruit Bunches (FFB) produced not just oil, but also nearly 0.65 m³ of POME — a by-product rich in organic matter and oil residues [1].
If left untreated, it polluted rivers and released methane, a greenhouse gas 25 times stronger than CO₂.

Malaysia’s DOE set a strict standard: 20 ppm Biological Oxygen Demand (BOD) for final discharge [2].
"That means our effluent must be as clean as fresh water before it touches the river," Hana explained to her team.


🔬 The MPOB Solution

Hana gathered her young managers in the control room to share what she had learned from MPOB’s latest research.

1️⃣ Biological Treatment Ponds

  • Long rows of anaerobic and aerobic ponds.

  • Microbes consumed organic matter, reducing BOD step by step.

2️⃣ Activated Carbon Innovation

  • MPOB scientists developed activated carbon from palm kernel shells (PKS).

  • Instead of using chemicals, this “green filter” polished the water in a tertiary system — extended aeration + bio-filtration + adsorption [3].

  • Final water could be reused safely.

  • Even the spent carbon became organic fertilizer, returning nutrients (N, P, K) to plantations [4].


🌟 Hana’s Reflection

Hana looked at the bubbling ponds and turned to her team:

"Do you see? This is more than waste treatment. This is transformation."

  • Effluent that once polluted rivers → now recycled water.

  • Shells once discarded → now activated carbon for purification.

  • Spent carbon once thrown away → now fertilizer for new palms.

She paused, then added:
"As leaders, we too must do this. We must take what looks like failure, pain, or rejection — and transform it into wisdom, energy, and growth. That’s how we stay sustainable, just like this industry."


📚 References

[1] MPOB (2019). Palm Oil Mill Effluent (POME) Management. Malaysian Palm Oil Board.
[2] DOE Malaysia (2019). Environmental Quality Regulations: Standards for POME Discharge.
[3] Sulaiman, F., Abdullah, N., Gerhauser, H., & Shariff, A. (2011). An outlook of Malaysian palm oil industry and its waste utilization. Biomass and Bioenergy, 35(9), 3775–3786.
[4] MPOC (2020). MPOB invents green technology to treat palm oil mill effluent.


✨ Hana taught her engineers that the ponds of POME were not just waste, but a mirror of leadership:

“Anyone can celebrate success. But true leaders are measured by how they handle waste — the failures, the setbacks, the dirty work. If we can turn waste into wisdom, then we will never run out of value.”

#pome #effluent #palmoilmill #sawit #blog #blogger #kembarainsan #manager 


🌱 Hana and the Hidden Oil in the Effluent



The evening sun painted the ponds of the palm oil mill in shades of gold.

From the balcony, Hana watched bubbles rise from the Palm Oil Mill Effluent (POME). To many, it was just wastewater, dark and unpleasant.

But Hana saw more.
"Even in waste, there is hidden value," she reminded her engineers.


🌊 The Challenge of POME

Every tonne of Fresh Fruit Bunch (FFB) processed created nearly 0.65 m³ of POME. Within it, traces of oil — low-grade, dark, and mixed with sludge — escaped the presses [1].

"Most people see this as loss. But leaders must learn to recover value, even from what others ignore."


🔬 Experiment 1: Polypropylene Micro/Nano Fibers

Hana introduced her team to new research. Scientists had developed polypropylene micro/nano fibers (PP-MNF) that could capture oil molecules from POME.

  • Recovery rate: ~10.93 g oil per g fiber.

  • Yield: 89.6% oil extraction.

  • Oil quality: Comparable to crude palm oil, free from fiber contamination [2].

Hana explained: “This shows that even from the dirtiest pond, we can find purity. Leadership is also about extracting good decisions from messy situations.”


🔊 Experiment 2: Ultrasonication Pretreatment

Another innovation caught Hana’s eye: ultrasonication.

  • Using sound waves at 30% amplitude for 30 seconds, oil droplets trapped in solids were released.

  • Recovery increased by 39.2% compared to untreated POME [3].

"Sometimes, to release hidden potential, you must shake things up — just like ultrasonication does with POME."


♻️ From Waste to Resource

Hana gathered her engineers around the effluent ponds.

"POME is not just waste," she told them. "It is a resource waiting for transformation. Just like in life — our failures, our rejected ideas, our overlooked moments — can be recovered into something valuable if we treat them wisely."

She saw POME as a metaphor for leadership:

  • Sludge oil → imperfect people who still carry value.

  • Biogas from POME → energy from hardship.

  • Recovered oil → success hidden in rejection.


🌟 Leadership Reflection

That night, as the mill lights reflected on the ponds, Hana wrote in her journal:

“A leader must see beyond the surface. Where others see waste, we must see opportunity. Where others see rejection, we must see hidden oil. True leadership is about recovery — of people, of ideas, of value.”

Her team began to look differently at every drop of POME, no longer as a liability, but as a lesson in resilience and renewal.


📚 References

[1] MPOB (2019). Palm Oil Mill Effluent (POME) Management.
[2] PubMed (2020). Recovery of residual oil from POME using polypropylene micro/nano fibers (PP-MNF).
[3] ResearchGate (2021). Enhanced oil recovery from POME using ultrasonication technique.

#pome #effluent #mpob #blog #blogger #kembarainsan #sludgeoil #palmacidoil 

Sunday, 14 June 2009

Effluent & Land Application II

Ini adalah risiko land irrigation.Jika berlak seapage - kebocoran pada trenches, effluent yang terawat akan mengalir keluar ke tali air.
Solid yang terkumpul di kolam distribution perlu dibersihkan.Bergantung kepada tahap solid yang terdapat pada treated effluent water
2 orang pekerja ditugaskan untuk menjaga, membaikpulih, mengawal dan menjalankan operasi land irrigation.Aktivit membersih parit perlu dilakukan setiap dengan kawalan seorang penyelia.

Membaikpulih parit yang tidak berfungsi
Persekitaran kolam effluent yang bersih dan ditanam dengan pokok bunga akan menambahbalik standard kilang sawit. Ini adalah landskaping yang kami usahakan walaupun terdapat hampir 20 ekor kerbau setiap malam. Pagar itu tujuannya untuk menghalang kerbau daripada merosakkan pokok.
4 unit surface aerator Watermech 15kw diletak di aerobic pond no. 3

kolam distribution semasa sedang beroprerasi

Trenches semasa sedang beroperasi. Tujuan utama parit ini adalah untuk mengumpulkan seberapa banyak treated effluent untuk menyumbang baja dan air kepada pokok sawit.Bund antara parit perlu dibina untuk tujuan tersebut.Menggunakan prinsip asas tekanan graviti, effluent akan dialirkan ke setiap trenches.